20um 500Length 5-Layers Sintered Wire Mesh air filter cartridge For Fluid Filter
Stainless Steel Mesh air filter cartridge is made of 5-layers sintered wire mesh . The filter element is available in various levels of mesh and micron requirement.
20um 25mm Length 5 Layers Fluid Sintered Wire Mesh Filter
air filter cartridge Product Features:
1. High filtering efficiency;
2. Simple technical process as gas is filtered directly.
3. Good air permeability,stable filter rating,no leakage.
4. Reusable,easyinstallation,high working efficiency,long working life.
air filter cartridge Application:
Polymer ,water treatment, oil, pharmaceutical ,food and beverage, chemical, synthetic filtration ,and medium filtration such as high temperature.
air filter cartridge, long filter column
304, Φ63 * Φ60 * L3547 * 40um five-layer sintered mesh filter
304, Φ90 * H355 * 40μm high pressure folding filter
304, Φ52 * Φ53 * Φ50 * L2646.5 * 40um five-layer sintered mesh filter
304, Φ47 * Φ45 * L3528 * 40um five-layer sintered mesh filter
|The product name
|air filter cartridge
|air filter cartridge Product packing information
|Usually, the plastic bag is inside and outside the carton. We will do it according to the customer's request.
|air filter cartridge Terms of payment
|T/T or L/C . 30 in advance by TT. the other 70% against the copy of BL.
|Customized package was accepted.
|air filter cartridge MOQ
|air filter cartridge Origin information
|Maximum working pressure
filter element-An Ultimate FAQ Guide:
1.About air filter cartridge payment method
T/T or L/C . 30 in advance by TT. the other 70% against the copy of BL.
2.About air filter cartridge raw materials
The choice of raw materials for filter elements depends on the type of filtration system and the specific requirements of the application. Here are some common materials used in filter element manufacturing:
1. Filter Media:
- Paper: Many automotive and industrial filters use cellulose or synthetic paper as the primary filter media. These materials offer good filtration efficiency and dirt-holding capacity.
- Polyester: Synthetic materials like polyester provide excellent chemical resistance and are often used in air and liquid filtration.
- Polypropylene: This material is resistant to chemicals and is commonly used in liquid filtration applications.
2. Support and Structural Components:
- Metal: Filter elements often have metal components for structural support. Stainless steel, aluminum, and other alloys are used for their durability and resistance to corrosion.
- Plastic: Some filters use plastic components for structural support due to their corrosion resistance and lightweight nature.
3. End Caps and Seals:
- Rubber: End caps and seals are often made from rubber or elastomeric materials to ensure a proper seal and prevent bypass of contaminants.
- Silicone: In applications requiring high-temperature resistance, silicone may be used for seals and gaskets.
4. Pleating Material:
- Polyester or Polypropylene: Pleated filter elements are common, and the material used for pleating is often polyester or polypropylene due to their flexibility and durability.
5. Adhesives and Sealants:
- Epoxy: Epoxy adhesives are commonly used in filter manufacturing for bonding various components together due to their strength and chemical resistance.
- Polyurethane: This material may be used for potting or sealing filter elements.
6. Activated Carbon (for adsorption filters):
- Coconut Shell, Coal, or Wood Base: Activated carbon filters utilize various raw materials, such as coconut shells, coal, or wood, depending on the desired properties and application.
3.Does this filter cartridge handle chemical contaminants effectively?
The effectiveness of a filter element in handling chemical contaminants depends on the specific design and materials used in the filter. Different filters are designed for different purposes, and some may be more effective at removing certain types of chemical contaminants than others. When selecting a filter for chemical contaminants, it's important to consider factors such as the pore size of the filter, the specific chemicals it is designed to target, and the compatibility of the filter material with the chemicals in question. Some filters are specifically engineered to handle chemical pollutants, while others may focus on physical particles or biological contaminants.
4.Can this air filter cartridge withstand high temperatures?
The filter element's ability to withstand high temperatures depends on the material it's made of. Generally, filters are designed to operate within a specific temperature range specified by the manufacturer. Common filter materials include paper, cotton, synthetic fibers, and metal mesh. If you're dealing with extreme temperatures, it's crucial to check the product specifications or consult the manufacturer to ensure that the filter is suitable for your intended use.
5.About air filter cartridge origin
China filter elements factory supplier.
6.What are the components of a filter cartridge?
A filter element typically consists of several components designed to efficiently remove impurities from a fluid or gas. The exact components can vary depending on the type of filter and its intended application. However, here are common components found in many filter elements:
1. Filter Media:
- The primary material responsible for capturing and retaining particles. It can be made of paper, fabric, mesh, or other porous materials.
2. Support Structure:
- A framework that holds the filter media in place and provides structural integrity to the filter element.
3. End Caps:
- These are often made of metal or plastic and are located at both ends of the filter element. End caps help secure the filter media and support structure.
4. Seals or Gaskets:
- Located on the ends of the filter element, these ensure a tight seal between the filter and the housing, preventing fluid or gas from bypassing the filter.
5. filter Core: In some filters, a core supports the filter media and can improve the overall stability and performance of the filter element.
7.Does this air filter cartridge have an anti-bacterial coating?
The choice of an anti-bacterial coating for a filter element can depend on various factors, including the type of filter, intended use, and material compatibility. Commonly used anti-bacterial coatings for filter elements include:
1. Silver-based coatings: Silver has natural antimicrobial properties and is often used in coatings to inhibit bacterial growth.
2. Copper-based coatings: Similar to silver, copper possesses antimicrobial properties and can be used in coatings to prevent bacterial contamination.
3. Zinc-based coatings: Zinc has been shown to have antibacterial effects, and coatings containing zinc particles or compounds may be used to inhibit bacterial growth.
8.About air filter cartridge raw material procurement system
The system for the procurement of raw materials for filter element manufacturing
1. Define Requirements:
Clearly outline the specifications and quality standards for the raw materials needed in filter element production. This includes material types, dimensions, and any specific certifications required.
2. Supplier Selection:
Identify and evaluate potential suppliers. Consider factors such as reliability, quality, pricing, and location. Create a list of approved suppliers to streamline the procurement process.
4. Supplier Evaluation:
Assess supplier capabilities and performance. Consider factors like delivery times, consistency in quality, and the ability to meet your production demands.
5. Negotiation and Contracting:
Negotiate terms and conditions with selected suppliers. Clearly define pricing, delivery schedules, payment terms, and any other relevant details. Formalize agreements through contracts.
6. Quality Assurance:
Implement a robust quality assurance process to ensure that raw materials meet specified standards. This may involve inspections, testing, and audits of supplier facilities.
9.Is this air filter cartridge compatible with a wide range of filter sizes and types?
To ensure compatibility with various sizes and types of filters, filter elements are designed with standardized specifications and adaptable features.
We can Adjustable Frames: Some filter elements come with frames or enclosures that can be resized or adjusted to accommodate different filter sizes.
use the Stretchable Materials Elastic or stretchable materials can conform to different filter sizes, providing a snug fit. Customizable Materials: Some filter elements are made from materials that can be cut or shaped to fit specific filter dimensions.
- Standard Sizing: Many filter elements adhere to industry-standard sizes, making them compatible with a wide range of filter housings.
- Markings and Labels: Clear markings and labels on the filter element provide information about compatible sizes and types.
10.About air filter cartridge technology
Filter elements play a crucial role in various industries by removing impurities from liquids and gases. The technology behind filter elements has evolved to meet specific filtration needs efficiently.
1. Material Composition:
- Filter elements are often made from materials like paper, fabric, metal, or synthetic fibers.
- Advanced materials, such as microporous membranes and nanofibers, enhance filtration precision.
2. Filtration Mechanisms:
- Depth Filtration: Utilizes the thickness of the filter media to capture particles throughout its depth.
- Surface Filtration: Captures particles on the surface of the filter media.
3. Types of Filter Elements:
- Cartridge Filters: Cylindrical elements used for liquid or gas filtration, often replaceable.
- Bag Filters: Fabric bags for larger-scale applications, commonly used in industrial settings.
- Membrane Filters: Employ a thin barrier to separate particles based on size.
4. Filtration Ratings:
- Filters are rated based on the size of particles they can effectively capture, commonly measured in microns.
- Automotive: Engine oil, fuel, and air filters enhance vehicle performance.
- Industrial: Used in manufacturing processes to maintain product quality.
- Medical: Vital for sterile environments and pharmaceutical manufacturing.
- Water Treatment: Essential for ensuring safe drinking water.
filter element technology continues to advance, driven by the need for more efficient and sustainable filtration solutions across diverse industries. This progress enables the removal of contaminants, ensuring the quality and safety of liquids and gases in various applications.
11.How do you properly maintain and clean a air filter cartridge?
Maintaining and cleaning a filter element depends on the type of filter and its intended use. Here are general steps for maintaining and cleaning a filter element: Consult the Manufacturer's Instructions: - Always refer to the manufacturer's instructions for specific maintenance guidelines, as different filters may have unique requirements. Regular Inspection: - Periodically inspect the filter element to assess its condition. Look for signs of damage, clogs, or excessive dirt or debris. - Identify the type of filter element you are dealing with, as maintenance can vary significantly between air filters, oil filters, water filters, etc. Establish a regular maintenance schedule based on the manufacturer's recommendations and your specific operating conditions
12.What is the method of filtration used by this air filter cartridge?
The specific method of filtration used by a filter element depends on the type of filter and its intended application.
Mechanical Filtration: This method uses physical barriers to trap particles. It can involve a porous material or a mesh that allows fluid to pass through while capturing larger particles.
Electrostatic Filtration: This method uses electrostatic forces to attract and capture particles. Charged materials or surfaces can attract and hold oppositely charged particles.
Activated Carbon Filtration: Activated carbon is highly effective in adsorbing impurities from gases or liquids. It has a large surface area that can trap a variety of substances.
13.About the development history of air filter cartridge factory
Boli hardware industrial Co., Ltd. is one of the earliest specialized in sintered metal filter equipment R & D and manufacturing of production-oriented enterprises since 1998.the company has international advanced production equipment, technology and perfect quality inspection system, as well as many years of training together a professional engaged in a vacuum sintering and filtration equipment design andmanufacturing of the technical team, product quality to meet international technical standards for the same period of the product.
14.Do air filter cartridge have a specific pH range they can operate in?
Filter elements can have different pH ranges based on their composition and intended use. The pH range within which a filter can effectively operate depends on the materials used in its construction. For example, certain filter materials, such as activated carbon, may have a broader pH tolerance. However, others, like certain types of membranes or ion exchange resins, might have more specific pH requirements.
15.About air filter cartridge customization services
If you're interested in customizing filter elements, there are various aspects to consider depending on your specific requirements. Here's a general guide:
1. Define Your Needs
Clearly outline the purpose and specifications for your custom filter element. Consider factors such as filtration efficiency, particle size, flow rate, and the environment in which it will be used.
2. Material Selection
Choose materials that align with your application. Different industries and processes may require specific materials for compatibility with the substances being filtered. Common materials include polyester, polypropylene, stainless steel, and more.
3. Filtration Media
Select the appropriate filtration media based on the contaminants you need to remove. This could include options like activated carbon, fiberglass, or synthetic fibers. The choice depends on the nature of the particles or substances you want to filter.
4. Size and Dimensions
Specify the size and dimensions of the filter element to ensure it fits seamlessly into your existing filtration system. Consider the space available and any size constraints.
5. End Caps and Seals
Customizing end caps and seals is crucial for a proper fit and to prevent bypass. Ensure these components are designed to withstand the conditions of your application.
16.Do different types of air filter cartridge have different flow rates?
Different types of filter elements can indeed have varying flow rates. Some filters are designed for high-flow applications, allowing a larger volume of fluid to pass through quickly. Others, particularly those with finer filtration capabilities, may have lower flow rates because they need more time to effectively capture smaller particles. In industrial and engineering contexts, it's common to choose a filter element based on the specific requirements of the system, considering factors such as the desired level of filtration, the type of fluid being filtered, and the overall flow dynamics of the system.
17.Can a air filter cartridge be cleaned and reused?
Whether a filter element can be cleaned and reused depends on the type of filter and its design. Some filters, such as those in air purifiers or vacuum cleaners, can often be cleaned and reused for a certain period before they need to be replaced. These filters are typically made of durable materials that can withstand cleaning processes like washing or vacuuming. However, it's essential to follow the manufacturer's instructions regarding cleaning and reusing filter elements. Over-cleaning or improper cleaning methods can damage the filter, reducing its effectiveness and lifespan. Filters that are designed for single-use, such as certain types of oil or fuel filters in vehicles, should never be cleaned and reused, as they are meant to be replaced regularly to maintain optimal performance.
18.How do air filter cartridge in water treatment systems remove contaminants?
Water treatment systems use various types of filter elements to remove contaminants from water. The specific method of contaminant removal depends on the type of filter and the contaminants present. common types of filter elements
1. Mechanical Filtration:
Mechanical filters physically trap particles based on their size. Water passes through a filter medium with pores of a specific size. Larger particles are unable to pass through and are trapped, leaving cleaner water.Sand filters, cartridge filters.
2. Activated Carbon Filtration:
- Activated carbon is a highly porous material that can adsorb impurities. Contaminants are attracted to the surface of the carbon, where they adhere. This is effective for removing organic compounds, chlorine, and some heavy metals.Carbon block filters, granular activated carbon (GAC) filters.
3. Reverse Osmosis:
Reverse osmosis uses a semi-permeable membrane to remove particles and impurities.Water is forced through the membrane, which allows only water molecules to pass while blocking larger molecules and ions. This is effective for removing salts, minerals, and many contaminant .Reverse osmosis systems.
19.What materials are commonly used in air filter cartridge?
The filter materials are normally fabricated with phenol resin impregnated cellulose fibres, metal fibres or inorganic fibres. SS 304/316L/904L/2205, Monel, Hastralloy
20.How do you choose the right air filter cartridge for a specific application?
Choosing the right filter element for a specific application involves considering several factors to ensure the filter effectively meets your requirements. Here's a step-by-step guide to help you make the right choice:
1. Understand Your Application Requirements:
- Determine the type of contaminants you need to remove (e.g., particles, liquids, gases, odors).
- Identify the size and concentration of contaminants you're dealing with.
- Understand the flow rate and pressure requirements for your application.
2. Filter Media Selection:
- Choose the appropriate filter media based on the type of contaminants. Common filter media include paper, polyester, polypropylene, fiberglass, activated carbon, etc.
- Consider the compatibility of the filter media with the fluids or gases being filtered.
3. Filtration Efficiency:
- Decide on the level of filtration efficiency required. This is usually expressed as a percentage of particles or contaminants removed.
Filter Element Type:
4 - Choose the appropriate filter type, such as cartridge filters, bag filters, membrane filters, or depth filters, based on your specific needs.
5. Consult with Experts:
- If you are unsure about the right filter element for your application, consider consulting with filtration experts or manufacturers who can provide guidance.
21.How long does a typical air filter cartridge last?
Water Filtration Systems themselves can last for up to 25 years, but most filters only last between 3-12 months of typical use Unlike oil filters and fuel filters, the useful life of an engine air filter (which is different from the cabin air filter) varies greatly based upon the environment in which the car is driven. Also unlike oil and fuel filters, where the “filtering” material is typically housed in a sealed container, an engine air filter can be relatively easily removed from its container for inspection.
22.How do air filter cartridge in an oil refinery work to remove impurities?
Filter elements in an oil refinery play a crucial role in removing impurities from the crude oil during the refining process. stainless steel Strainers: Strainers are coarse filters that capture larger particles and debris from the crude oil. They are often used as a preliminary step before finer filtration processes. Cartridge Filters: These filters consist of a cartridge containing a porous material that captures particles as the oil passes through. The material can be made of various substances, including paper, cloth, or synthetic materials. Bag Filters: Similar to cartridge filters, bag filters use a porous bag to capture impurities. The bag can be made of materials like felt or mesh, allowing for the removal of particles of different sizes.
23.How do air filter cartridge in a diesel engine filter out impurities from the fuel?
In a diesel engine, the fuel filter plays a crucial role in removing impurities and contaminants from the fuel before it reaches the engine components. The filter elements are designed to capture particles and debris that may be present in the fuel, preventing them from entering the fuel injection system and causing damage The filter elements are typically made of a porous material, such as paper, cellulose, or synthetic fibers. This media allows the passage of fuel while trapping impurities. The filter elements have microscopic pores that are smaller than the contaminants present in the fuel. This size difference ensures that particles are captured as the fuel flows through the filter. The fuel flows through the filter in a specified direction, typically from the outside to the inside of the filter element. This ensures that larger particles are captured on the outer surface, preventing them from reaching the engine. As the fuel passes through the filter, contaminants like dirt, rust, and water are caught by the filter media. The captured impurities form a layer on the outside of the filter element.
24.About air filter cartridge quality system
A filter element quality system is a set of processes and standards designed to ensure the reliability and effectiveness of filter elements used in various applications. Filter elements are essential components in systems that remove impurities or unwanted particles from fluids, such as air, water, or oil. The quality of these filter elements is crucial to the overall performance of the systems they are a part of.
1. Material Selection:
- Quality systems focus on selecting materials that are compatible with the substances being filtered and can withstand the operating conditions.
2. Manufacturing Standards:
- Adherence to strict manufacturing standards is essential. This includes precision in construction, uniformity in materials, and compliance with industry regulations.
3. Testing Procedures:
- Rigorous testing procedures are implemented to ensure that each filter element meets specified performance criteria. This may involve flow rate testing, particle retention tests, and other relevant assessments.
4. Quality Control Checks:
- Continuous quality control checks are conducted throughout the manufacturing process to identify and rectify any deviations from the established standards.
5. Consistency in Production:
- Maintaining consistency in production processes is critical to ensuring that each filter element produced meets the same high-quality standards.
- Filter element manufacturers often seek certifications from relevant industry bodies to demonstrate compliance with international standards. Examples include ISO standards and industry-specific certifications.
- A robust quality system includes traceability measures, allowing manufacturers to track the production history of each filter element. This is valuable for identifying and addressing issues if they arise.
8. Customer Feedback and Improvement:
- Feedback from customers and end-users is vital. A quality system should include mechanisms for collecting feedback and using it to make continuous improvements to the design and manufacturing processes.
9. Documentation and Record Keeping:
- Detailed documentation of manufacturing processes, testing results, and quality control measures is a fundamental part of a filter element quality system. This documentation serves as a reference for audits and ongoing improvement efforts.